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BYD and CATL transition from China-based exports to global factory networks according to data from WIRED and Rhodium Group
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80% of world's battery cells produced in China in 2024, but Chinese companies now deploying that dominance globally with 68+ factories across continents
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For enterprise battery buyers: sourcing strategy must shift from single-region China dependency to multi-continent vendor management by Q3 2026
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Next threshold: regulatory response. Watch for US/EU trade policy announcements restricting Chinese battery factory operations (likely Q2 2026)
Chinese battery makers just crossed a threshold that reshapes global manufacturing permanently. They're no longer exporting batteries made at home. BYD, CATL, Gotion, and Envision have built or announced 68 factories outside China in the past decade—investing over $45 billion to establish production infrastructure on nearly every continent. For the first time in 2024, Chinese EV and battery companies spent more capital building factories overseas than domestically. This signals a shift from temporary supply chain optimization to permanent competitive moat construction.
Emmanuel Macron's battery photo-op last June was more than symbolism. When he held a lithium cell in one hand and a mining lamp in the other at a factory in Douai, France—a city with coal mining history stretching to the 1700s—he was witnessing the moment a Chinese company didn't just export to Europe, but started manufacturing the future there. Zhang Lei, founder of Envision, a Chinese battery and wind turbine maker, stood beside him as the two leaders signed the first battery produced on French soil. Envision is investing up to €2 billion in that factory. But more important than the money: Envision contributed the expertise that made efficient mass production possible.
That's the actual inflection point. Not investment. Not announcements. Production capability—deployed outside China's borders.
For decades, "Made in China" meant cheap labor, knockoffs, the $5 gadget economy. Now it means something entirely different when the label applies to lithium batteries. BYD, CATL, Gotion High-Tech, and Envision have quietly dominated battery production while building traditional manufacturing dominance looked completely different. In 2024, according to the International Energy Agency, China produced more than 80 percent of the world's battery cells. But these companies aren't satisfied controlling production through geography alone anymore.
The numbers tell the real story. Data collected by WIRED and the Rhodium Group shows that Chinese battery and EV companies have built or announced at least 68 factories outside China over the past decade. Collectively, those factories represent more than $45 billion in investment. And here's the moment that matters most: 2024 was the first year Chinese EV and battery companies spent more capital building factories outside of China than within. "We believe it's a new phase. We have never really seen that in Chinese overseas investments," says Armand Meyer, senior research analyst at Rhodium Group. "They are ready to leave the domestic market, and they are as competitive as traditional Western players, or even more competitive. We think it's just the beginning."
This mirrors what happened when Western technology companies offshored manufacturing in the 1990s—except in reverse, with Chinese companies now driving the consolidation instead of Western ones. The difference is speed. Where it took Apple and other tech giants decades to build manufacturing networks, Chinese battery makers compressed that timeline dramatically because they were already running the supply chain.
The economics make the shift inevitable. CATL, the world's largest lithium battery maker, reported in recent filings that its profit margin is 29 percent overseas versus nearly 23 percent in China. Gotion and EVE Energy report similar patterns. Local incentives plus lower shipping costs make overseas factories more profitable than staying domestic. That's not temporary. That's structural.
Global politicians smell opportunity and are rolling out red carpets. Brazil's president, Luiz Inácio Lula da Silva, rode in a BYD vehicle with the company's founder. Spain's president held hands with CATL's CEO. Illinois Governor JB Pritzker shared a stage with Gotion's chairman to announce a factory in Manteno. Macron's French factory announcement got the production-first treatment. Every government wants battery production—it means energy independence, EV dominance, manufacturing jobs, all the things that move electoral needles.
But the inflection comes with friction. In Hungary, CATL laid off more than 100 employees at a factory in July, most of them Hungarian workers. Local media reported it, the municipality launched an investigation, and they raided the plant. CATL also faces protests and lawsuits in Hungary over water use and environmental footprint. These are problems battery factories face everywhere, but now Chinese companies are the ones raising the questions about who benefits and who bears the costs. It's the inverse of the Apple-China dynamic from two decades ago, when Western companies built empires on Chinese manufacturing. Now Chinese companies are establishing their own manufacturing networks, and the same tensions emerge.
Timing matters differently depending on who you are. For enterprise buyers with large battery procurement needs, the window to renegotiate supply contracts with Chinese manufacturers just closed. They're no longer competing primarily on price or availability from a single region. They're establishing multi-continent production capacity, which means pricing power consolidates around whoever controls the factories closest to you. For investors, this represents capital reallocation away from Western battery startups trying to compete through innovation and toward Chinese manufacturers competing through scale and deployment speed. For professionals in supply chain and manufacturing, this signals a major skill shift: you need to understand Chinese manufacturing philosophy, not just Western lean manufacturing principles.
The research foundation matters too. Brian Engle, chairman of NAATBatt International, a US trade association for the battery industry, toured a Chinese university lab in 2019 and saw more than 60 graduate students building and testing battery cells. When he asked an American academic how many US universities they'd need to combine to find that many battery-focused postgrads, her answer was direct: "We simply couldn't." China didn't just build battery factories. They built the human capital pipeline that sustains innovation. That advantage compounds when you deploy those researchers and engineers globally.
Chinese battery manufacturers have crossed from supply chain dominance into permanent global manufacturing control. This isn't a temporary cost play or cyclical expansion—it's structural consolidation. For investors, the calculus shifts: Chinese battery dominance is now geographically distributed, which means it's harder to challenge through tariffs or regional protectionism. For enterprise decision-makers, battery sourcing strategy must evolve from single-source China procurement to multi-region vendor management. For builders in the EV ecosystem, supply chain risk assessment changes—Chinese manufacturers aren't a monolithic export base anymore; they're continental competitors. Watch for regulatory responses in Q2 2026 when US and EU trade policy attempts to limit Chinese factory expansion. That's when the real competitive pressure arrives.


